What is ASTM A105?
In mechanical ASTM A105 is the same as calling ASME SA 105 under ASME/ANSI B16.5 standard. This is the material grade that is used for carbon steel piping, which covers only seamless forged carbon steel piping components. Generally, it is used for the manufacture of forge piping accessories, like elbow, reducer, many types of flanges for small piping bore size. This carbon steel material grade ASTM A105 is used commonly in low and high-temperature service with low- and high-pressure systems as well. But there are some limitations for this grade and other grades as well. There are components list is given which is covered in ASTM A105 grade standard as follows. Flange’s Valve body, forged fittings elbow, coupling, owlets, socolet, weldolets, tees, pressure, vessel forge components such as a self-reinforced nozzle, nozzle neck, etc This specification also covers some piping components machined from solid rolled bar, But it does not cover raw material. Nowadays that is used in many industries such as oil and gas, petrochemical, power plant, etc. This alloy temperature during forge is approx. between 1,700df and 2,200df, followed by quenching and tempering.
Df stands for degree Fahrenheit. The fully killed carbon steel material is used for forging applications. The material form can be put in bar or ingot to meet all types of forging requirements and forgings made to this specification are limited to a maximum weight of 4540 kg. The dimensionless designator NPS (nominal pipe size) has been substituted in this standard for such as nominal diameter size and nominal bore size. This specification is expressed in both units inch-pound units and SI.
Heat treatment for ASTM A105
Heat treatment is not mandatory for all applications except for flanges above class 300, flanges of special design where the design pressure or design temperature are not known, and for items over 100 nb or 4 inches and above 300 class rating. The following types of heat treatment are required, annealing, normalizing, normalizing and tempering, normalizing, quench, and tempering shall be the applied methods.
Chemical composition for ASTM A105
All element composition is mentioned in %, c carbon -.35, manganese .60-1.05, phosphorus .035, sulfur .040, silicon .10-35 copper .40, note a nickel.40, note a chromium.30, note a, b molybdenum.12, note a,b vanadium.08, note a. This is the max value considered. Some abbreviation is given below for the above-mentioned short text- note a – this represents the sum of cu, ni, cr, mo, and VA shall not exceed 1.00%. Cu, ni, cr, mo, and VA represent copper, nickel, chromium, molybdenum, and vanadium Note b – this represents the sum of cr & mo shall not exceed .32%. Note c – this represents the sum for each reduction of 0.01% below the specified carbon maximum (.35%), an increase of .06% manganese above the specified maximum (1.05%) will be permitted up to a maximum of 1.65.
Mechanical properties of ASTM A105
The mechanical property for ASTM A105 shall be matched with tensile 70 KSI, min yield, note a -(36 KSI, min) elongation in 2in, the basic minimum for wall 5/16″ and over, strip test – 30%, hardness – 187 HBW max, note a – determined by either the 0.2% offset method or the 0.5% extension-under-load method. Other test methods are available as listed in A105.
Welding process ASTM A105 Grade materials
These components can be welded easily. Welding procedures need to comply with ASME boiler and pressure vessel code section ix. And the procedure of welding also needs to be followed.
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What is the difference between A105 and A105N?
Measure difference between ASTM A105Grade & ASTM A105N Grade
ASTM A105 carbon steel forge, flanges, and other fitting are not the same as ASTM A105N, But both have the same raw materials, same carbon steel grades used to construct, but different heat treatment requirements for ASTM A105 & ASTM A105N. The letter N represents Normalization heat treatment, and for the A105 materials, the grade haves no heat treatment requirement. ASTM A105N materials grades are the same as the ASTM A105 grade. But ASTM A105N flange has good mechanical properties than A105 materials grade, good in strength, good in performance in low-temperature service. ASTM A105 material grade has the same chemical composition as in ASTM A105N, but the A105N has a better mechanical property and that is used in a critical situation.
Is A105 an alloy?
ASTM A105 is a forge carbon steel materials grade commonly used to cover forged piping components. In this type of carbon steel forging alloy material have a low carbon, manganese and silicon containing steel.
What type of material is ASTM A105?
ASTM A105 same as ASME SA 105, that is covers seamless forged carbon steel piping components which is use in high- and low-pressure systems at ambient and high-temperature service.
Is A105 killed carbon steel?
Yes this is killed carbon steel material and only killed carbon material is used for forging. So, it can be shape of a bar or in shape of the ingot to meet various forging requirement. And They are allowed maximum machinability and weldability properties.